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Marine Packings & Sealants |
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GENERAL GUIDELINES FOR SELECTION OF
STOPLIK PACKING AND SEALANTS
CENTRIFUGAL PUMPS
Most marine engineers have a nightmarish experience of leaking stuffing boxes in
stern tubes, rudder post, stabilizers, centrifugal pumps, reciprocating pumps, valves
and other equipments having rotating shafts. Some of the problems encountered
include: excessive man-hours lost to continuously adjust leaking stuffing boxes;
frequent equipment down-time due to premature packing failures; leaking sea water
may corrode surrounding metallic structure, loss of expensive fluids due to leakages,
frequent bearing failures due to contamination of bearings; excessive load on motor
leading to burn-outs; excess heat generated results in scoring and pitting of the shaft.
Leaking stuffing boxes can jeopardise the functioning of the entire ship. Stoplik offer a
range of patented Synethic Reinforced yarn packing and sealants, specially designed
for the marine industry.
EQUIPMENT |
STOPLIK STYLE |
EQUIPMENT |
STOPLIK STYLE |
Stern tube |
99 HC & 77 HS |
Rudder post |
99 HC & 77 HS |
Stabilizer |
99 HC & 77 HS |
Dry dock pump |
99 HC & 77 HS |
CENTRIFUGAL PUMPS |
Bilge pump |
99 & 77 HS |
Chemicals/ Solvents |
99 & 77 HS |
Fresh water |
99 & 77 HS |
Lube / Fuel oil |
99 & 77 HS |
Sea water |
99 & 77 HS |
Boiler feed water |
99 & 77 HS |
Chilled water |
99 & 77 HS |
Condensate water |
99 & 77 HS |
Brine |
99 & 77 HS |
Sanitary water |
99 & 77 HS |
Firefighting water |
99 & 77 HS |
Aviation fuel |
99 & 77 HS |
Crude / Refined oil |
99 & 77 HS |
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STEAM VALVE APPLICATION |
STEAM VALVE APPLICATION |
99 +77HS |
High Pressure / Temp Steam Valve |
900IC + 77HT |
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STOPLIK STYLE 99HC (Covered Under Design Registration No. 178195)
Structure: PTFE / Graphite yarn reinforced with synthetic
fibre braided over square hollow rubber core.
Equipment: Stern tube, Rudder post, Stabilizer & Dry dock pump
Application: Stoplik Hollow Core packing is specifically
designed to reduce packing wear and shaft / sleeve wear in
slow rotating equipments with excess shaft run-out. Stoplik
Hollow Core packing resists gland follower load and excess
run-out or whip in shaft. Gland adjustments and repacking
are greatly reduced.
Months of in-plant testing have proved that Stoplik's reinforced yarn packing with square
hollow core will out last conventional packing in application associated with excessive
shaft deflection on large shaft. Stoplik Hollow Core packing are offered as per the
suitability of the application and service.
Service Parameters:
Temperature: 190°C |
pH range: 0-14 |
Shaft speed: 13m/s |
Max pressure: 60kg/cm2 |
*THE PACKING IS OFFERED IN SIZE OF ½" AND ABOVE
Advantages of Patented Reinforced Yarn Hollow Core Gland Packing:
100% custom built product.
Rubber in the core provides
Recuperation, more than 95%.
Excellent gland pressure transfer,
more than 95%.
Finger tightening of gland follower
sealing, more than 98%.
Packing length increases due
to Hollow rubber core.
Seals even in run out condition
of shaft without damaging it.
Resists gland follower load
and excessive run out or whip
in the shaft. |
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STOPLIK STYLE 99 (Covered Under Design Registration No. 178195)
Structure: PTFE / Graphite yarn reinforced with Synthetic
fibre.
Equipment: Bilge pump, Fresh water, Sea water, Chilled
water, Brine, Fire fighting water, Crude / Refined oil, Boiler
feed water, Lube / Fuel oil, Condensate water, Sanitary water,
Chemicals / Solvents and Aviation fuel.
Application: Recommended for acids, alkalies, slurry and
sea-water.
Service Parameters:
Temperature: 260°C |
pH range: 3-12 |
Shaft speed: 22m/s |
Max pressure: 210kg/cm2 |
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STOPLIK STYLE 9001C (Expanded Braided Gland Packing With Wire Reinforced)
Structure: Stoplik Style 9001C is pure expanded Graphite
braided packing reinforced with wire to serve high pressure
high temperature application.
Physical Property: Braided Graphite packing made from
exfoliated Graphite yarn having corrosion inhabitor property
and a proprietary lubricant, reinforced with stainless steel
wire to serve extreme high temperature and high pressure
for static application. It has low co-efficient of friction and
excellent thermal conductivity.
Application: Recommended for valve stuffing boxes that handle super heated steam.
Service Parameters:
Temperature: 650°C |
pH range: 0-14 |
Shaft speed: 20m/s |
Max pressure: 350kg/cm2 |
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IN-SITU MOLD: Ideal Packing For Scored Shafts, Sleeves And Valve Stems !!
Characteristics of In-Situ Mold: It flows in scored / shaft / stem and reduces wear.
Regardless of size and shape of the stuffing box it forms itself to the configuration of the
stuffing box by remolding itself. In-Situ Mold eliminates the need for stocking various
sizes and types of gland packing. In-Situ Mold is highly recommended for application
where equipment shut down causes critical conditions. In-Situ Mold stick packing is
made of interlocking PTFE fibre which are inert and unaffected by acids, oils, alkalies,
various alcohols, aviation gasoline or common solvents. |
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STOPLIK STYLE 77 HS - IN-SITU MOLD HIGH SPEED
(Covered Under Design Patent Registration No. 178198)
Structure: Composed of interlocking PTFE fibre, exfoliated
Graphite, consumable lubricants for enhanced lubrication
and heat dissipation.
Application: Recommended for Stern tube, Rudder post,
Stabilizer, Dry dock pump, Bilge pump, Fresh water, Sea
water, Chilled water, Brine, Fire fighting water, Lube / Fuel oil,
Crude / Refined oil, Chemicals / Solvents, Boiler feed water,
Condensate water, Sanitary water and Aviation fuel.
Service Parameters:
Temperature: 260°C |
pH range: 0-14 |
Shaft speed: 12m/s |
Max pressure: 320kg/cm2 |
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STOPLIK STYLE 77 HT - IN-SITU MOLD HIGH TEMPERATURE
(Covered Under Design Patent Registration No. 178197)
Structure: Composed of 100% lubricating carbon fibre,
exfoliated Graphite, high temperature and high pressure
lubricants / proprietary synthetic binders.
Application: Recommended where valve stem is scored and
equipment is working at high temperature and high pressure.
The inherent draw back associated with using pure carbon
fibre of flexible tape / rings requiring stem / shaft finish of
minimum 32 RMS is successfully overcome by using In-Situ
Mold even on pitted valve stem or spindle.
Service Parameters:
Temperature: 560°C |
pH range: 0-14 |
Shaft speed: 12m/s |
Max pressure: 380kg/cm2 |
Advantages of In-Situ Mold:
Since it is in stick form, could be used with any size of Gland Packing.
Being a soft and mouldable material, reduces wear and tear.
Due to lubricating and fibrous material, it flows in the crevices / scoring.
Only magic material in the world for scored and pitted valve stem / shaft / sleeve.
In-Situ Mold reduces labour and down time resulting in additional savings.
An ideal solution for inventory control.
Emergency solution in non availability of exact size of gland packing.
Can be used between existing damaged gland packing. |
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